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Thick Film Ceramic Circuit Board for Power Modules

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Product Overview


25×75mm Thick Film Alumina Ceramic Substrate - For Power Modules

This product is a single-layer power circuit substrate manufactured using advanced thick film technology on 25×75mm high-purity alumina ceramic. Through screen printing and high-temperature sintering processes, highly reliable conductive circuits and power resistors are formed on the substrate, specifically designed for high-power, high-voltage applications with excellent thermal cycling performance and electrical stability.


DSC08257

Product Features


High Power Handling Capacity


Continuous working voltage: ≥3000 VDC

Peak pulse power: ≥50 kW

Maximum current capacity: 100 A

Excellent Thermal Management


Thermal conductivity: 24 W/(m·K)

Maximum operating temperature: 450℃

CTE: 6.8 ppm/℃


Reliable Thick Film Technology


Conductor thickness: 10-20 μm

Sheet resistance range: 10 mΩ/□ - 1 MΩ/□

Resistance tolerance: ±1% (after laser trimming)

Enhanced Mechanical Properties


Flexural strength: 350 MPa

Surface roughness: Ra ≤ 0.4 μm

Substrate thickness: 0.63 mm/1.0 mm

Applications



Industrial motor drive power modules

New energy vehicle control systems

Photovoltaic inverter power units

Rail transit traction modules

Induction heating power systems

High-power power converters

FAQ


Q: Advantages of thick film vs DPC process?


A: Thick film offers higher voltage withstand, better thermal cycling performance and lower manufacturing cost.

Q: Achievable resistor power density?


A: Thick film resistors reach 30 W/cm², further improved with proper thermal design.

Q: Support for multi-layer routing?


A: Single-layer design, but simple double-layer interconnection possible via dielectric printing.

Q: Environmental adaptability?


A: Passes 1000 cycles of -40℃ to 150℃ thermal cycling, meeting automotive-grade reliability.

Q: Custom development lead time?


A: 2-3 weeks for standard process, 4-5 weeks for new designs.




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