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DPC processing 3D Ceramic Substrate for UVA

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Product Overview


This product is a high-performance 3D ceramic packaging substrate specifically designed for UVA front-side chips. Utilizing aluminum nitride material and DPC dam technology, it achieves exceptional thermal performance and reliable structural protection within a compact 3.9×3.9mm size. Through innovative three-dimensional structure design, it provides an ideal packaging solution for high-power UVA LEDs.


DSC08167

Product Features


1. Superior Thermal Management


High thermal conductivity AlN ceramic (170-200 W/mK)

Optimized thermal path design effectively reduces junction temperature

Supports high current drive, ensuring stable light output

2. Precision Dam Structure


Monolithic dam formed by DPC process

Precise control of phosphor gel filling amount

Perfectly matches packaging requirements of front-side chips

3. Reliable Electrical Performance


Double-layer wiring design supports complex circuit layouts

High precision circuits (line width/space ≥50μm)

Excellent insulation performance and voltage endurance

4. Long Service Life


Exceptional UV resistance performance

Matched CTE reduces interfacial stress

Operating temperature range: -40℃ to 150℃

Applications


Industrial UVA curing equipment

Medical UV therapy devices

Printing ink curing systems

3D printing photocuring equipment

Semiconductor manufacturing processes

Analytical instrument light sources


FAQ


Q1: What improvements does this substrate offer compared to the first generation?


A1: Three main enhancements: approximately 15% better thermal performance, dam accuracy improved to ±0.05mm, and new anti-overflow design.

Q2: Is the substrate compatible with automatic placement process?


A2: Yes, the product design is fully compatible with automated placement equipment, providing accurate positioning marks and flat soldering surfaces.

Q3: What is the maximum power density it can withstand?


A3: With proper heat dissipation, it can support up to 5W/mm² power density.

Q4: Can the dam height be customized?


A4: We offer three standard heights: 0.2mm, 0.3mm, and 0.5mm, while also supporting custom specifications.

Q5: How is the insulation performance of the substrate?


A5: Breakdown voltage ≥2.5kV, volume resistivity >10¹⁴ Ω·cm, fully meeting high voltage application requirements.


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